Audi Sport Revolutionizes Manufacturing with 3D Printing

Audi Sport, in collaboration with UltiMaker and trinckle, has embarked on a groundbreaking journey to transform its manufacturing process using cutting-edge 3D printing and design automation solutions. The recent case study conducted at the Audi Sport Böllinger Höfe facility in Heilbronn, Germany, showcased the remarkable impact of this innovative approach on the production of tools for the Audi E-Tron GT.

Traditionally, the process of designing and manufacturing tools posed challenges for Audi Sport, often resulting in delays and inefficiencies. However, with the adoption of trinckle's Fixturemate software, Audi Sport was able to revolutionize its tool production by designing customized fixtures swiftly and efficiently.

The integration of UltiMaker S series 3D printers further enhanced the manufacturing process, enabling Audi Sport to bring these designs to life with exceptional precision and speed. The establishment of a dedicated 3D printing room within the Audi Sport factory facilitated the rapid production of tools, a task that previously took weeks or even months through outsourcing.

Not only did this new approach significantly reduce lead times and costs by over 80%, but it also ensured the durability and functionality of the tools produced. By leveraging the UltiMaker Marketplace and advanced materials, Audi Sport can now create tools that meet the rigorous demands of automotive assembly while safeguarding delicate components.

UltiMaker's commitment to driving innovation in the 3D printing industry has empowered Audi Sport to enhance efficiency, productivity, and overall manufacturing capabilities. This collaboration marks a significant milestone in the evolution of manufacturing processes, showcasing the immense potential of 3D printing and design automation solutions in revolutionizing traditional practices.

The partnership between UltiMaker, trinckle, and Audi Sport exemplifies the transformative power of technology in modern manufacturing. By embracing 3D printing and design automation, Audi Sport has not only optimized its tool production but has also set a new standard for efficiency and innovation in the automotive industry.